urea formaldehyde plywood glue

Plywood Formaldehyde Emissions

Plywood formaldehyde emissions are determined by the glue used in production. Plywood mills use Phenolic, melamine and urea formaldehyde glue. Emission grades are Super E0, E1, CARB P2 and F4 Star.

plywood formaldehyde emission

Formaldehyde is used in glue in the manufacture of wood based panels including plywood, particle board and MDF. It is used for the formulation of wood-based panel adhesives and very hard to substitute.

Formaldehyde emission is very high in newly manufactured plywood. So it is important to control the quality of glue used for plywood.

This article writes about:

Formaldehyde Standards In Different Countries

United States

American Standard For Formaldehyde Emission in Plywood

CARB Phase 2

Regulated by California Air Resources Board(CARB)

From March 22, 2019, all hardwood plywood sold in United States must be labeled as TSCA Title VI compliant. Plywood sold, supplied, offered for sale, imported to, or manufactured in the United States are in compliance with the emission standards.

Hardwood plywood made with a veneer core or a composite core should meet 0.005ppm in formaldehyde emission testing.

See more details: https://www.epa.gov/formaldehyde/formaldehyde-emission-standards-composite-wood-products

Europe

European Standard (EN 13986:2004) related to factory production control for wood based panels.

  • E1 Grade ≤0.124mg/m³
  • E2 Grade >0.124mg/m³

European Low Emission Standard
(E.LES) sets different emission limits for different product groups.

Under E.LES the
formaldehyde emission limit for fibreboard and OSB is consistent with E1 (= 0.1 ppm or
0.124 mg/m3
) but is set to a lower value of 0.065 ppm (= 0.08 mg/m3
) for particleboard
and plywood.

Japan

Japanese JAS 4-Star Rating Standard

  • F☆ >0.12mg/m2h
  • 0.12mg/m2h>=F☆☆>0.02mg/m2h
  • 0.02mg/m2h>=F☆☆☆ >0.005mg/m2h
  • F☆☆☆☆<=0.005mg/m2h

China

Chinese Standard

The latest formaldehyde standard is China released GB/T 39600-2021 as an update for GB 18580-2017.

E0 formaldehyde emission grade was first introduced in this new national standard and E2 grade was abandoned.

  • E1 Grade ≤0.124mg/m³
  • E0 Grade≤0.050mg/m³
  • ENF Grade ≤0.025mg/m³

ENF is one of the strictest standards for formaldehyde emission in the world.

Formaldehyde Testing Methods

  • Chamber method EN 717-1 with 3 volume options
  • Perforator method EN 120
  • Gas analysis method EN 717-2
  • Flask method EN 717-3

urea formaldehyde glue for plywood
UF Resin (Urea Formaldehyde)

Glue Types Used in Plywood

Formaldehyde-based adhesives for wood-based panels are UF and MUF resins and to a lower extend PF resins. Formaldehyde-free plywood is made with pMDI. For the next years, conventional adhesives with reduced or no formaldehyde emissions will maintain their dominating position. The importance of alternative resins will increase but on a lower level as often proposed.

See more details at our article plywood glue types.

How to Reduce the Formaldehyde in Your House?

Technically there is no formaldehyde-free plywood. However, there are no-added formaldehyde (NAF) and ultra-low emitting formaldehyde-based resins (ULEF) for plywood manufacture. These materials make low emission plywood.

Use Low-Formaldehyde Plywood

Choose E1 or E0 grade plywood for your flooring, cabinets and furniture. Test the plywood if you have doubts about the quality of the material used in your decoration.

Use Less Engineered Panels

Solid timber is better than engineered panels. Timber is extra low in formaldehyde compared with the plywood. Using a lot of E1 grade plywood won’t help with the situation. Too much engineered wood in a room still release a lot of formaldehyde.

Seal The Plywood

Make the plywood laminated or coated. You may use a vapor barrier such as some paints, varnishes, or a layer of vinyl or polyurethane-like materials. Be sure to seal with a material that does not contain formaldehyde.

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